Technology

COLD CAST cold spray

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The low-pressure cold sputtering process is a method of producing a coating or freestanding structure by using heating to temperatures between 200 and 600 °C, high-speed metal powder particles, which, upon collision with a substrate or previously deposited particles, convert the kinetic energy of the particle into plastic deformation and ultimately, heat. The particles do not melt and therefore create coatings with low oxide and residual stress. A large role in the process of obtaining qualitative coatings, provides a properly chosen temperature of compressed air and its pressure, which should not be less than 6 bar. Powders of aluminum, copper, zinc, nickel and their mixtures are used to make coatings.

COLD CAST

Introducing Cold Spray Technology

We are proud to introduce cold spray metal powder technology for low-pressure operation. A new generation of portable and stationary systems with a unique process and amazing results!

The innovative equipment is fitted out with a large number of sensors for optimum control in the cold spraying process. Thanks to newly developed and improved system components, it is possible to obtain a perfect coating without critical heating of the part, avoiding negative deformation! Due to these properties, cold spraying is in demand in repair shops, companies with mass production, as well as in research centers and institutes. Not only metal substrates can be sprayed, but also glass, ceramics and some types of plastics. The unique metal coating systems are portable and easy to use, and in some cases allows to do repairs without dismantling the part. On parts that need an even coating followed by turning or milling, stationary machines with automatic control are used. The spraying process uses compressed air to accelerate metal powders to supersonic speeds. The force of the impact makes the powders stick to the surface of the part, forming a solid metal layer, resulting in a coating with the basic characteristics of the metal that are sprayed.

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Cold spraying is a solid-state thermal spraying process that can help to restore critical dimensional and component characteristics that may be lost due to corrosion, outwearing or mechanical damage.

We supply cold spray equipment all over the world!

We always have spray powders in stock for your application!

Cold Spraying Works

And it allows expensive parts to be repaired, extending their lifespan.

FAQ

If you have questions about cold spray metal plating, you can find the answer here.

Cold Spray Process

Cold spraying, also called supersonic particle deposition, is a high-energy process of solid-state coating and powder compaction.

The diagram shows how heated powder particles under the influence of supersonic velocity strike the item forming a metallic layer. Microstructural observations showed that there is no oxidation of the particles during the spraying process and the metal is besieged in its purest form. The structure has high density and hardness, but less ductility than the base metal.

The powder particle moves at a critical speed and hits the workpiece. Under the influence of the kinetic energy of the powder particle, it is densely deposited on the surface of the part.
In a combination of the characteristics of air heating and pressure, layer after layer is deposited on the surface in a very short time, forming a dense solid metal coating.

video

See how Cold Spraying Works

In the video you can see how portable Cold Cast equipment works. The example shows how you can quickly fill deep damage on a car rim. If you need any industrial solution, we are always at your service.

video

See how Cold Spraying Works

In the video you can see how portable Cold Cast equipment works. The example shows how you can quickly fill deep damage on a car rim. If you need any industrial solution, we are always at your service.

video

See how Cold Spraying Works

In the video you can see how portable Cold Cast equipment works. The example shows how you can quickly fill deep damage on a car rim. If you need any industrial solution, we are always at your service.

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All Industries

We firmly believe that with Cold Cast equipment, the toughest challenges can be solved.
Our goal is to enable you in your perspectives.

OurLatest Projects

Cold Cast has more than 12 years of experience in developing cold spray equipment and services.

Efficient

Hydraulic
Cylinder Rod Repair

Steel is infinitely recyclable and can be re-used again and again in the steel making process.

100 %

Efficient

50 %

Budget Savings

100 %

Reliability

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